The Problem:

The ESD flooring accumulated:

• film of dust and residues;

• rubber marks from trolleys;

• invisible detergent deposits.

These affected the technical parameters of the surface and jeopardized the conformity of finished products.
In parallel, the schedule and resource allocation could be better aligned with the factory's reality.
The Solution

We addressed the situation in two directions: technology + organization.

1. Eco-friendly Technical Intervention

• diamond pads made from recycled PET;

• mechanical cleaning using only water;

• complete elimination of residual films and rubber marks.

The solution was chosen after multiple tests, to combine efficiency with environmental protection.

2. Organizational Optimization

• detailed analysis of the production flow;

• recalculating resource requirements;

• reallocating personnel across areas and shifts;

• adjusting the frequency of interventions in ancillary areas;

• preventing the transfer of dirt from warehouses to production.

We applied a mathematical formula for the correct sizing of equipment and interventions. Impact

• ESD flooring consistently maintained within technical parameters;

• Sustainable and responsible resource consumption;

• Optimal quality/cost efficiency;

• Long-term stabilized standard;

• Active partnership for over four years.

The Problem:

In the production area, fine particles from textile materials accumulated in hard-to-reach areas:

• ceiling and structural beams;

• ductwork and technical installations;

• interior and exterior glazed surfaces.

The deposits affected cleanliness standards and required specialized technical intervention without disrupting factory operations.

The Solution

We organized the intervention outside working hours, over the weekend, to allow for the complete execution of the works.

For high-level cleaning, we used:

• high-capacity industrial vacuuming;

• electric telescopic boom lift, adapted to the hall's aisles;

• manual washing of interior glass surfaces;

• professional purified water system for exterior windows.

The technical solution was chosen based on the space configuration and the type of deposits.

Impact

• Complete elimination of dust deposits from high areas

• Visible improvement of the working environment

• Completed entirely within the established timeframe

• Ongoing collaboration confirmed through recurring services

Problem:

The production area faced difficulties related to:

• lack of a recurring intervention plan;

• unevenly cleaned metal structures;

• unclear task distribution between teams;

• maintenance activities that consumed resources inefficiently.

These issues led to inconsistency in cleaning standards.

The Solution

We implemented a phased plan, adapted to the specifics of production:

• structuring interventions by clear zones and frequencies;

• daily cleaning for critical equipment (e.g., briquetting machine);

• additional weekend interventions for sensitive areas;

• efficient redistribution of existing resources.

The initial plan was progressively optimized until a predictable rhythm was established.

Impact

• 99% of activities streamlined;

• Clear distribution of responsibilities;

• Improving the overall standard in the production area;

• Extensive Long-Term Collaboration.